OT-Security_AdobeStock_1223199436_tiny

Industrial Cyber Security: Stable & Secure

How to strengthen your OT security

Cyber Risks in Production? OT Security Protects
11.11.2025
Manufacturing
Security

Digitalization is fundamentally changing the manufacturing industry: networked machines, IoT sensors, and automated production processes increase efficiency, but also create new areas of vulnerability. Cyberattacks on production facilities can paralyze entire supply chains. OT-Security (Operational Technology Security) is therefore an indispensable part of any modern production facility today. It not only protects systems and data, but is also an essential component of production security and competitive strength.

Why OT Security Is Crucial in Manufacturing

In contrast to traditional IT, the focus in production is on availability. A cyber attack can not only jeopardize data, but also impair operations - with enormous economic consequences. At the same time, many systems are designed for longevity and are not intended to meet current security standards.

The Biggest Challenges for Production Companies Are

  • Old systems (legacy OT): Decades-old control systems are often unable to be patched or are challenging to secure.
  • Networked production environments: IT and OT are increasingly merging, making it easier for malware to migrate from office IT environments to production systems.
  • Remote maintenance access: External service providers frequently access machines directly - often with inadequately secured accounts.
  • Regulatory requirements: Regulations such as the NIS2 directive, KRITIS, or IEC 62443 (an international series of standards that defines IT security for industrial automation and control systems) require comprehensive security measures that also include OT.

This poses specific challenges for the manufacturing industry: Production facilities, remote maintenance access, IoT sensors, or networked logistics systems must be secured in such a way that they do not become a weak point.

Industrial Cybersecurity - A Holistic Approach

Securing OT systems requires a well-thought-out, multi-stage approach. It is not just about individual technical measures, but about the interplay of analysis, architecture, monitoring, and continuous improvement.

1. Analysis & evaluation

The first step is to precisely record and evaluate the existing systems. An inventory creates transparency across all OT components, interfaces and potential weak points.

2. Segmentation & access controls

An essential element is the clear separation between IT and OT networks and the introduction of controlled access mechanisms. This allows potential attack paths to be restricted and disruptions to the production process to be avoided in order to establish production security.

3. Attack detection & monitoring

Continuous monitoring and automated attack detection allow suspicious activities to be identified at an early stage. Modern solutions support this without impairing production processes.

4. Vulnerability management & response to security incidents

Systematic vulnerability management ensures that risks are identified, prioritized and addressed. At the same time, processes must be established for dealing with security incidents in order to be able to react quickly in an emergency.

5. Continuous improvement

As threat situations are constantly changing, OT security is not a one-off project. Regular reviews, audits and adjustments help to maintain the security level in the long term.

How Companies Can Benefit

A structured approach to OT security offers manufacturing companies several advantages:

  • Increased operational reliability: Failures can be avoided through segmentation and monitoring.
  • Early detection of attacks: Security incidents can be detected and limited more quickly.
  • Compliance with regulatory requirements: Requirements from NIS2, KRITIS, or IEC 62443 are specifically addressed.
  • Transparency about systems and risks: A comprehensive overview of all OT components provides the basis for informed decisions.
  • Long-term resilience: Continuous improvement strengthens the strength of the production environment.

Your Next Steps

  1. Carry out an initial analysis of your OT infrastructure. Which systems are running, how are they networked, and which access points exist?
  2. Develop a security concept tailored to your production, with a focus on segmentation, access control, and monitoring.
  3. Implement step by stepwithout jeopardising your production: e.g., passive sensors, monitoring solutions, protection of remote maintenance access.
  4. Establish 24/7 monitoring with a SOC and define transparent processes for vulnerability management and incident response.
  5. Focus on continuous improvement - regularly analyze your threat landscape and adjust your measures accordingly.

 

With the right OT security strategy, you not only protect your production facilities from cyberattacks and ensure production security, but also secure your production capability, competitiveness, and corporate image in the long term. Our experts will work with you to develop the right strategy with the best possible protection.

You Might Also Be Interested In

IoT/OT Security

Holistic OT security for your industrial plants and IoT systems - including attack detection, monitoring and compliance.

Manufacturing Industry

Digital Transformation for Manufacturing Companies - Mastering Challenges & Getting One Step ahead of the Competition. Learn more about our complete portfolio for the manufacturing industry.

Whitepaper SAP Security

Maximum SAP security is vital for the survival of production companies and KRITIS. Download the "SAP Security" whitepaper now and take adequate measures!

Written by

ArvatoSystes_MA_Timo-Schlüter
Timo Schlüter
Expert for Cyber Security
Fuhrmann, Johannes
Johannes Fuhrmann
Head of Strategic Business Development