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Connectivity & Artificial Intelligence in the Manufacturing Industry

Intelligent manufacturing thanks to connectivity

Use Case
Advantages
Our Services

Companies in the manufacturing industry are at a decisive turning point. Artificial Intelligence (AI) opens up previously untapped opportunities to significantly increase production efficiency and sustainably reduce costs. Given the shortage of skilled workers, constant process optimization, and the need to adapt flexibly to dynamic market changes, AI has come at the right time.


If you want to use AI in your organization, you must create the necessary conditions: a correct database! This can mean connecting your machines at the field level and integrating areas such as material master, customer management, and logistics within your IT structures. In short, connectivity and interoperability between the systems used are mandatory in order to build Artificial Intelligence.


We support you in developing a strategy via reference architectures, standardized cloud frameworks, and market-leading connectivity platforms that enable your company to use AI while promoting Digital Transformation. You can also draw on our broad network of experts to identify the correct use cases for applying artificial intelligence. Our advice: start small, but think big from the outset and act quickly. Decide today who will be among the beneficiaries of change tomorrow.
 

Connectivity in Practice

Your challenge

Companies are faced with connecting heterogeneous machines, different data sources, and decentralized systems—a challenge that makes establishing a reliable IT and OT database essential. The seamless integration of IT and OT systems is intended to create a stable basis for smooth data communication. Arvato Systems also addresses application-oriented optimization strategies using Artificial Intelligence and transfers them to production.

The target image

The aim is to intelligently link heterogeneous machines, diverse data sources, and decentralized systems to digitally transform production along the entire value chain - from supplier to end consumer. This forms the basis for regulatory requirements such as the digital product passport. A uniform data standard (AAS) ensures a smooth exchange of information.

Our solution

Companies are faced with connecting heterogeneous machines, different data sources, and decentralized systems - a challenge that makes creating a reliable IT and OT database essential. The seamless integration of IT and OT systems is intended to create a stable basis for smooth data communication. Arvato Systems also manages to address application-oriented optimization strategies through the possibilities of artificial intelligence and transfer them to production.

The Benefits of Connectivity for You as a Manufacturing Company

Increase efficiency

Industrial connectivity increases efficiency by enabling seamless data transfer, improving rapid error detection, and optimizing processes end-to-end.

Reduce costs

Industrial networking improves operational processes, reduces downtimes, and increases efficiency, ultimately leading to significant cost savings.

Increase production quality

Minimizing errors and improving processes through seamless networking and the integration of real-time data increases production quality.

Optimize capacity utilization

Connectivity enables more effective control of production processes, improving capacity utilization and reducing downtime.

Enabling innovation

Networking OT with IT opens up new opportunities for innovative solutions and new business models across the entire value chain.

Preparing the use of AI

Industrial connectivity enables the creation of a clean and structured database, which is essential for using Artificial Intelligence in production.

References

Automated AI-supported forecasting tool for Hörmann

Our Services for Your Success

  • We bundle our expertise from strategy development to the operation of your solution. We offer you a broad portfolio, from setting up the proper IT infrastructure to integrating and modernizing data management. At the same time, we support you in connecting machines and utilizing the data obtained and advise you on new, revenue-boosting business models and services.

  • We can do a lot, but not everything. That's why we supplement our solutions and services with those of market-leading companies from our strong partner network. Our goal is to create the best possible solution for you. We are your central point of contact and support you reasonably, as we are solution-oriented and as an equal partner. This means reduced risk, clear project responsibilities, and the certainty of receiving a modern and future-proof solution.

  • We not only support you with the vision, but also go the entire way with you: from the first solution sketch to implementation and successful use in your company. We are also at your side beyond that. We are committed to finding practical, practicable and cost-effective solutions that we represent with conviction.

Current Insights

AI Accompanying Program

Your AI journey starts here. Achieve sustainable success with the modular AI support program from Arvato Systems. Start now!

1st Industrial Transformation Xperience

This is where the manufacturing industry meets: Arvato Systems brings together company representatives & industry organizations for a joint exchange on the successful digitalization of industry.

The Power of Data in the Digital Transformation

Blog article 1: In the following weeks, we will explain the individual phases of the IIoT maturity model more specifically. Learn more about machine connectivity in terms of a necessary edge structure, including an exemplary example, in our next article.

Machine Networking for the Digital Transformation

Blog article 2: Optimizing process efficiency and quality is a decisive competitive factor for companies. Find out more about machine networking in the digital transformation.

IIoT Cloud as a Central & Secure Administration Structure

Blog article 3: Connectivity via the cloud offers immense benefits for the manufacturing industry. With centralized administration, regular software updates, and location-independent access to data, companies can optimize their production processes and machine connectivity.

Industrial Transformation Xperience _AdobeStock_258646416

1st Industrial Transformation Xperience

This is where the manufacturing industry meets: We bring together company representatives & organizations for a joint exchange on the successful digitalization of industry.

Register now

Frequently asked questions about connectivity & AI in the manufacturing industry

  • Industrial connectivity refers to the seamless networking of machines, sensors and management systems within industrial environments. It enables the continuous exchange of data and the integration of production processes, allowing effective communication and control in real time.

  • Industrial connectivity offers great opportunities, but companies face challenges when it comes to implementation: the costs and effort often seem high, and the question of scalability is critical: future systems and technologies must be able to be integrated into the existing infrastructure. An effective strategy relies on the manufacturer-independent connection of machines and takes older systems into account. Scalability and investment security are important in order to integrate new systems and technologies in a compatible manner, especially with regard to IoT. Standardized strategies can facilitate integration across multiple locations.

  • Industrial connectivity is crucial for the use of artificial intelligence, as it enables the seamless exchange of large amounts of data and connects OT with IT. AI systems require extensive and diverse data to learn effectively and make accurate predictions. A reliable connection ensures that data is captured, transferred and analyzed in real time, allowing the full benefits of AI technologies to be realized.

  • The use of artificial intelligence in production will increase efficiency and precision by enabling complex data analysis in real time. This leads to optimized production processes, reduced downtimes and better quality assurance, while reducing costs.

  • Artificial intelligence can be used to make production processes more efficient. Companies can optimize their supply chains and minimize downtimes through AI-supported analyses. Machine learning enables predictive maintenance, potential problems are identified at an early stage and can be proactively rectified. Automation through AI also improves product quality and reduces error rates. Overall, the targeted use of artificial intelligence leads to a significant increase in efficiency and increases competitiveness in the manufacturing industry.

  • Artificial intelligence is revolutionizing quality control in the manufacturing industry. AI-supported image processing systems analyze products in real time and detect defects quickly and precisely. The system is continuously optimized through machine learning and learns to identify new defect patterns. This leads to a significant reduction in rework and rejects, improves product quality and increases customer satisfaction.

  • Artificial intelligence plays a crucial role in optimizing production in the manufacturing industry. It analyzes comprehensive production data, identifies bottlenecks and inefficient processes and enables rapid adjustments in real time. Predictive analysis enables companies to take proactive measures to increase efficiency and reduce costs. In this way, AI ensures that production processes become more flexible and responsive, which ultimately increases competitiveness.

  • The use of artificial intelligence (AI) in the manufacturing industry promotes sustainability through several approaches. It optimizes resource and energy consumption, reduces waste and increases energy efficiency in real time. AI supports the development of recyclable products and improves supply chain management, which minimizes overproduction. In addition, the transition to smart factories promotes adaptive production methods. Overall, AI is helping to establish more environmentally friendly processes and reduce the industry's ecological footprint.

Your Contact for the Manufacturing Industry

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Achim Reupert
Expert for the Digital Transformation of the Manufacturing Industry