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Consistently High Picking Performance

MAINCOR Rohrsysteme

The Highest Performance When it Counts

Logo_Kunde_Maincor

Many companies still rely on paper-based processes in intralogistics that struggle to meet today’s requirements. Paper has many disadvantages compared to paperless methods in regard to the execution of picking, replenishment, goods receipt, or goods issue processes, such as loss of productivity or a lack of transparency.

However, since flexible processes and dynamic workforce deployment are key levers for responding to market volatility and dynamics, many companies face a challenge. The fact that the digitization of the supply chain—and thus paperless logistics—can be both cost-effective and fast is demonstrated by platbricks® Mobile Solutions.

Initial Situation

Tradespeople order the items they need on construction sites from MAINCOR’s online store. The challenge lies in delivering the right items at the right time, in the right quantity, to the right location, and in the right quality. Adherence to the 5Rs is particularly important for MAINCOR, as mistakes would prevent tradespeople from doing their jobs. For this reason, logistics must function flawlessly and cost-effectively.

Vision

Upon delivery to the construction site, zero-error order picking must be guaranteed. Consistently high order-picking performance is also essential and should be supported by technology. At the same time, the technology must be economically viable for smaller companies.

Solution

platbricks communicates with the Infor AS ERP system via an interface.

To configure the platbricks app and the platbricks control center, a detailed process consultation was conducted, and the selection of mobile devices that best suited the customer’s needs was made jointly. Short training sessions (under 10 minutes) and the international service desk ensure a very high standard of quality in the order-picking processes. In addition, order-picking performance has also increased significantly.

Microsoft Azure ensures platbricks' flexibility, scalability, and real-time capabilities. For Maincor, platbricks uses Microsoft Azure App Services and Azure Database Services.

The duration of the design and execution phase for the implementation of platbricks at the Schweinfurt location was one month.

Benefits

Picking errors are eliminated and performance is improved
High efficiency is ensured through SaaS approach
Warehouse transparency is established
Short training phases for employees through intuitive operation of control center and app
Short implementation period

About MAINCOR

MAINCOR Rohrsysteme GmbH & Co KG, located in Schweinfurt, Germany, consists of the two business divisions Pipe Systems Building Solutions (heating and sanitation) and Piping Systems Industry (industrial applications). MAINCOR employs a total of approximately 270 members of staff at its Knetzgau location, where it manufactures plastic pipes for a wide range of different applications. The product range spans from pipes for the automotive, industrial, and white-goods sectors to heating and sanitation equipment, to plastic surface finishing in the nanostructure range (fluorination).

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Achim Reupert
Expert for the Manufacturing Industry